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Used/Pre-Owned Booklet Makers

Used Duplo System 4000 Twin Tower Booklet Maker

  • Commercial Booklet Making Solution
  • Handles digital and litho output
  • Twin Collation Towers with Bi-Directional Running
  • Collate, Stitch, Fold & Trim in One Pass
  • Low cost commercial solution for the production of professional quality booklets
  • Hohner Stitching Heads
  • Handles a Wide Variety of Media Types
  • Automatic Setup – User Friendly
  • 4 Finishing Modes – Booklets, Fold Only, Corner & Side Stitch
  • Produce up to 4,000 Booklets per Hour
  • Very Economical to Run
  • Ideal Partner to a Digital Production Press
  • Professionally Refurbished by our own engineers to a very high standard
  • Delivery, Installation & full operator Training also available (Extra costs will apply)
  • Specialist shipping company will be used for delivery – All parts will be palleted and crated for secure shipment
  • Available to Collect in Person if preferred
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£9,995.00 ex VAT

£11,994.00 inc VAT

£9,995.00 £11,994.00Add to basket

Description

Demonstration Video

Specifications

AfterPrint are delighted to offer this 2nd User Duplo System 4000 Twin Tower Booklet Maker system. This machine has been stripped down and fully refurbished to a very high standard, the full refurbishment program has been listed below. The System 4000 is an excellent commercial level booklet maker capable of producing up to 4,000 booklets per hour. An absolute bargain for its next owner with all wearing parts already changed.

Refurbishment Program:
  • Both Collator Towers being stripped down to the chassis
  • All infeed belts on both collator towers changed (80 Belts)
  • All paper separators on each bin (20 top hat & 20 standard)
  • Several new Clutches with all clutches checked for perfect operation
  • Several new double detect sensors with re-calibration of every sensor
  • New transport belts on Lift Up Hand Marry Tray
  • Both the Duplo DBM400 and 400T have been stripped down to the chassis and re-built
  • New infeed belts on DBM400
  • New transport belts on DBM400
  • New fold belts on DBM400
  • New Exit belts on DBM400
  • New Infeed belts on DBM400T
  • New Exit belts on DBM400T
  • New Delivery Belts
  • All new Belts are NITTA, best quality belts on the market
  • Complete refurbishment of both Hohner stitching heads by Hohner approved engineers
  • New Sensors on the Trimmer Unit (DBM400T)
  • Over 100 hours of labour have gone into the refurbishment program

The Duplo System 4000 Booklet System delivers a great package for both offset and digital printers: high-quality booklets, simple and intelligent operation, high productivity, and the ability to produce high volumes of booklets quickly and efficiently. The System 4000 combines high-speed DC-10/60 Collator Towers with the easy-to-use DBM-400 Booklet-maker and Trimmer, running at up to 4,000 booklets per hour.

Fully automatic and designed to cater for the needs of mid-high volume commercial printers and in-plants, the 4000 Booklet System is a productive and flexible booklet maker, capable of handling a wide range of paper types that can be variable within a single job. An impressive collate only speed of up to 20,000 A4 sets per hour completes the package.

Duplo System 4000 consists of:
  • Duplo DC10/60 Vacuum Collator Tower x 2 (20 station in total)
  • Duplo Collator Bridge
  • Duplo Lift Up Hand Marry Tray
  • Duplo DBM400 Booklet Maker (Hohner Heads)
  • Duplo DBM400 Trimmer
  • Extended delivery unit

Comes with a 3 Month Parts & Labour Warranty.

Installation & Training can also be provided upon request – Extra charges may apply.

Available for demonstration.

Duplo DC10/60 Vacuum Collators

  • Maximum Sheet Size (W x L) – 356 x 508mm
  • Minimum Sheet Size (W x L) – 120 x 148mm
  • Maximum Paper Weight – 300gsm
  • Minimum Paper Weight – 52gsm
  • No of Stations per Tower – 10
  • Bin Capacity – 65mm
  • Maximum Speed – 9,000 sets/hr LEF direction
  • Feeding Device – AMS (Air Management System) Suction from the top of the stack
  • Counters – Total, Batch, Rejected sets
  • Functions – Cover Insert, Block Mode, Alternate Cover Feed, Manual Feed, Screen Saver, Counter Back-up, Paper Overlap, Bi-Directional feeding
  • Error Detections – Double Feed, Jam,  Miss Feed
  • Operation Panel – LCD Display
  • Dimension D x W x H – 750 x 630 x 1,972mm
  • Weight – 290kg
  • Power Connection – 240Vac 50/60Hz (4.5A)

Duplo DBM400 Booklet Maker

  • Maximum Sheet Size (W x L) – 356 x 508mm
  • Minimum Sheet Size (W x L) – 120 x 170mm
  • Max Speed – 4,000 sets per hour
  • Stitching Capacity – 30 sheets x 80gsm
  • Folding Capacity – 30 Sheets x 80gsm
  • Programmes – 12 Memory Programs
  • Stitch Positions – Saddle, Corner, Side, Fold Only, Corner & Fold
  • Hohner Stitching Heads – 2 Standard Fitment
  • Counters – Total
  • Operation Panel – LCD Display
  • Dimension L x W x H – 1,610 x 700 x 1,005mm
  • Weight – 412kg
  • Power Connection – 240Vac 50/60Hz (3.8A)

Duplo DBM400 Trimmer

  • Maximum Untrimmed Book Size – 254mm (spine to foredge) x 356mm (Head to Foot)
  • Minimum Untrimmed Book Size – 85mm (spine to foredge) x 120mm (Head to Foot)
  • Maximum Trimmed Book Size – 253mm (spine to foredge) x 356mm (Head to Foot)
  • Minimum Trimmed Book Size – 75mm (spine to foredge) x 120mm (Head to Foot)
  • Trim Margin – 1 to 25mm
  • Trimming Mechanism – Upper & Lower knives with shearing action
  • Max Speed – 4,000 sets per hour
  • Trimming Capacity – 60 sheets x 80gsm
  • Programmes – 12 Memory Programs (Stored through DBM400)
  • Counters – Total
  • Operation Panel – LCD Display
  • Dimension L x W x H – 584 x 700 x 1,094mm
  • Weight – 241kg
  • Power Connection – 240Vac 50/60Hz (3.3A)

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