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Booklet Makers
Duplo DBM150FR Booklet Maker System
- Offline Automated Booklet Making System
- Collate, Stitch, Fold & Trim in One Pass
- Compact Foot Print
- Handles a Wide Variety of Media Types
- Automatic Setup – User Friendly
- 5 Finishing Modes – Collate, Booklets, Side Staple, Corner Staple, Fold Only
- Produce up to 2,400 Booklets per Hour
- Collate up to 7,200 Sets per Hour
- Straight & Offset Collating
- Ideal Solution for Schools & Colleges for Offline High Speed Booklet Making
- Very Economical to Run
- Call or Click Enquire to Request an Official Quotation
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Description
Demonstration Video
Specifications
Alliance Package Included
Ancillaries
The Duplo 150FR is the world’s smallest fully automatic booklet-maker system. The 150FR combines the Duplo DBM150, with or without the trimmer unit, with the 10-station Duplo DFC 101 vertical friction feed collator tower. This is Duplo’s most cost-effective solution and is ideal for schools and colleges.
Equipped with Duplo’s superior engineering within a compact footprint. Duplo has bundled the features of the big booklet makers into this uniquely compact system. The integration of the DFC101 vertical collator automates the feeding process. And enables up to 2,400 booklets to be produced each hour. The friction feed design handles a wide variety of media ranging from 64 to 170gsm and in sizes up to A3+ in format.
As with the DBM150T, the 150FR incorporates fully automated setup with job memory for repeat work and instant recall. Unlike other models in the same range, there is no need to manually adjust side guides or trimming positions. Simply tap the booklet size into the intuitive LCD display and press go. The 150FR will do the rest, setting all the guides into position automatically and then starting once the process is complete.
The addition of the optional trimming unit allows for complete booklet production in one pass. Booklets are stitched, folded and then trimmed along the front edge to remove any creep and produce a professional document. The booklets are ready without the need for extra guillotining or handling by other departments. Speeds up production and offers a more secure operation with less touch points.
Why Duplo?
Duplo is a Japanese company which was established in 1951. Manufacturing one of the first duplicators in the print industry. In 1959, Duplo got its name “Duplo” coming from the word “Duplicator”. Duplo is now the leading supplier of print finishing equipment in the world having launched over 50 product ranges.
Today Duplo is dedicated to turning paper into great communication, pushing the boundaries of what’s possible with printed media. Duplo lead the world in the field of Multi Function Finishing Machines with the DC618, DC648 & DC746. Duplo were the first to bring this style of machine to market with the latest evolutions offering incredible performance and automation. Their booklet making ranges are just as impressive, starting with the entry level DBM150 through to the iSaddle systems, a solution for every requirement.
5 Reasons to Buy a Duplo 150FR
- Integrated trimmer removes edge creep
- Produces professional quality booklets
- Flat clinch technology for Booklets, Side & Corner Stapling
- Modular design grows as your business demands change or expand
- Produce up to 1,000 booklets per hour in this hand fed format (2,400 p/hr if automated)
Typical Applications – Duplo 150FR
- Booklets
- Order of Service
- Brochures
- Magazines
- Newsletters
- Instruction Manuals
- Training Manuals
- Menu’s
- Maximum Sheet Size Booklets (W x L) – 320 x 460mm
- Minimum Sheet Size Booklets (W x L) – 120 x 210mm
- Maximum Sheet Size Side or Corner Stapling (W x L) – 320 x 231mm
- Minimum Sheet Size Side or Corner Stapling (W x L) – 200 x 180mm
- Paper Type – Fine quality 64 to 127gsm / Art coated 104 to 127gsm
- Cover Type – Art Coated up to 170gsm
- Stapling Thickness – Fine Quality up to 2.5mm regardless of paper weight / Art Coated up to 2mm regardless of paper weight
- Trimming Capacity – 4 to 50 sheets
- Trimming Waste Width – 1 to 20mm
- Max Processing Speed – Up to 2,400 Cycles per Hour
- Staple Capacity – 5,000 Staples per Cartridge
- Adjustments – Independent Staple & Fold Position Adjustment, Skew Adjustment
- Error Detections – Double Feed, Miss Feed, Bin Empty, Paper Jam, Staple Near Empty, Cover Open, Stop Position Error, Motor Overload, Fold Roller Gap Setting
- Operation Panel – LCD Display
- Noise Emission – 75db (A)
- Dimensions (W x D x H) – 2,450 x 560 x 1,474mm
- Net Weight – 203kgs
- Power Consumption – 130W, 0.7-1.2A
- Power Requirement – 230V, 50Hz – Normal UK Plug
Introducing our unique Alliance Package. Our support does not cease once we make the sale or agree on a deal. At AfterPrint Ltd we are unique; our aim is to develop long-term business relationships that ensure you return to buy again when the time comes.
To ensure we are offering the most comprehensive package all of our Digital Finishing Solutions come complete with our unique Alliance Service Package. This package ensures your new purchase is taken care of correctly from day 1 and throughout your ownership of the product, to do this we include:
Delivery
- A Pre-Delivery Inspection is conducted on every machine prior to shipment
- A site survey will be conducted prior to shipping to ensure the delivery goes smoothly
- Specialist instrument logistics companies with freight insurance are used for delivery
- All deliveries are completed with Tail-Lift equipped vehicles & a minimum two-person team
- Customers are offered suitable timed delivery slots with a 2 Hour delivery window
Installation
- Our Installation Team will arrive at an agreed time to complete the installation (Normally on the same day as the delivery unless otherwise specified)
- The installation team will complete a thorough check of all processes and operations of the machine against the PDI checklist
- If the machine has been split into smaller components for delivery, the installation team will re-build the machine onsite
- Standard installation is ground floor with direct access, splitting the machine and re-building will not incur extra charges
- Installations required on upper floors will require lift access or extra charges will be incurred. All charges will be made clear and agreed upon before the installation date.
Training
- Training will be conducted by our trained and certified Specialist Training Team
- Training includes Best Working Practices for Safe Operation, General Operation, Staple Head Loading, Jam Prevention, Trimmer Adjustments
- All trained operatives will be issued with an official training certificate from our Certified Trainers (Certificates are created and posted within 7-10 days of training completion)
- Training is completed in small groups of up to three people maximum
- Training is normally completed on the same day as the installation
12 Month Manufacturer Warranty
- Manufacturer Warranty on all parts from the date of installation
- All Manufacturer warranties do not include labour, travel or identifying of parts (See Service Section)
12 Month Alliance Service Benefits
- 20% Discount on All Parts (Discount will be taken from Standard UK Sales Price of each Part)
- Direct Technical Team Access on the first phone call to discuss the fault (this will speed up any part requirements and offer a solution if possible that the operator can implement)
- Guaranteed next day appointment for an engineer to be onsite (Technical team will allocate during the initial phone conversation and confirm)
- Technical Team will identify if parts could be needed to resolve the issue, parts will be dispatched the same day so the engineer can meet parts on-site and perform the repair
- Parts will only be requested for payment once the parts are fitted and the machine is operational (All parts will be paid on account)
- 3 Month Warranty on all parts we fit (Manufacturer standard warranty is 30 days)
- No Call-Out Charges for Emergency Calls
- No Travel Charges for Emergency Calls
- No Labour Charges (Includes all-time on-site under normal contract conditions)
- 2 Preventative Maintenance visits per annum
- Call out priority given to customers on an agreement (Contracts will take precedence over an Ad-Hoc call out)
- Unlimited Emergency Call Outs – Within reason, Excludes intentional damage
- Free Technical Advice on how to set up machinery or complete certain tasks
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