Case Making Machines

The Grafcut GC-480 Pro 4 is a dedicated casemaker for the production of hard cover cases. The Pro 4 offers impressive performance and is capable of producing between 240-300 cases per hour with a single operator. The impressive performance is thanks to its ability to close all 4 sides and corners in one pass utilising two turning in modules. Further additions include a vacuum conveyor table which automatically drives the glued cases into the first turning in module and automated guides which lift and lower automatically. This combination ensures the operator has a smooth uninterrupted production work flow. Whilst the intuitive touch screen controller, powered by Grafcut’s own software, ensures all adjustments and operation changes are at your fingertips.

Furthermore, unlike other systems the GC-480 Pro 4 does not require a compressed air supply. Uniquely for this type of product the entire system works mechanically, very quietly, reliably and without the complication of outside power or air sources. The GC-480 Pro 4 provides bespoke control over the size, thickness and design of your own on-demand hard cover cases, the possibilities are endless!

Operating the GC-480 Pro 4

Operating the GC-480 Pro 4 could not be simpler, everything is within easy reach of the central operator position. For extra convenience, the operator can position the touch screen to suit. An adjustable margin rail, which adjusts for both depth and height, ensures quick and easy setup on a wide variety of media types and sizes. The board guides are also adjustable to match the required case dimensions.

The Process:

• First, an operator feeds the covers into the gluing rollers.
• Covers are then placed onto the vacuum conveyor table and centralised using the light bar
• The vacuum table will activate and the board guides will lower automatically
• The grey boards and spine are then positioned and pressed onto the cover
• Pressing the foot pedal lifts the board guides and activates the conveyor belt
• The cover and boards are driven into the first turning in module
• The first section closes the leading and trailing edge of the case
• Next the corners are pressed to form a perfect edge
• On exit from the first module the case then drops into a motorised conveyor that transports it into the 2nd turning in module
• Two remaining edges are turned in
• Covers are then ejected onto the adjustable catch tray
• Once ejected each case is immediately usable.

The GC-480 Pro 4 Case Making solution is infinitely flexible and offers far more than just hard case production. The combination of an integrated professional gluing machine, vacuum table and pressing only function also allows easy and professional production of a wide range of products including.

• Layered business cards
• Board mounting of posters
• Photo framing
• Clip boards
• Menu’s
• Ring binders
• Single piece binding covers

Why Grafcut?

All Grafcut products integrate cutting edge technology with state of the art electronic componentry. Incorporating Delta PLC Controllers, SICK Safety Systems & Omron Electronics. All of which are compliant to the very latest developments in EN Standards and CE Compliance.

All aspects of the manufacturing process, from plate steel to powder coating, is completed by Grafcut in Opatow, Poland. This attention to detail guarantees exemplary quality throughout their product range. Over 15 years of manufacturing expertise goes into every Grafcut product. Their case making ranges have been specially developed with detailed knowledge of the industry having represented other machinery manufacturers for many years. This knowledge with a passion to create the best possible products has lead to the development and success of their case making systems.

5 Reasons to Buy a Grafcut GC-480 Pro 4

• Automated edge turning on all 4 sides in a single pass
• Professional gluing capabilities – No need for sticky back sheets
• Compatible with both hot and cold glue
• Fast production speeds – up to 300 cases per hour
• Offers a wide variety of applications

Typical Applications – Grafcut GC-480 Pro

• Production of Hard Back Books
• Photograph Albums
• Wedding Albums
• Menu’s
• Production of Ring Binders
• Production of Clip Boards
• Mounting Posters or Prints to Board
• Single Piece Board Mounting