Duplo DB290 Perfect Binding Machine
Duplo DB290 Perfect Binding Machine Powerful Perfect Binding Solution for Soft Back, Tape Bind & Padding Applications Produce up to...
Products
Perfect Binding
Rigo Megabind 420 PUR Perfect Binding Machine
- Semi-automated PUR perfect binding solution
- Air-suction cover feeder with inline scoring
- Cover feed & spine/hinge crease applied automatically
- Binds larger formats up to 420mm x 340mm
- Unique Closed PUR System
- Depth adjustable & tiltable milling (adjust from 0 to 3mm)
- Powerful PUR Perfect Binding Machine – Also compatible with EVA glues
- Very Simple to Use via Touch Screen Controller
- Offers high quality soft back book production or padding
- Produce up to 420 Books Per Hour
- Bind Documents up to 50mm Thick
- Single Person Operation & Automated Format Changes
- Zero Clean Down or Operator Maintenance
- PUR Spine and Side Glue Application with adjustable nozzle height
- Ribbed side glue application rollers apply a perfect 7mm bead (Switchable when not needed)
- Professional Milling and Notching Station – Adjustable from 0-3mm Perfect for folded sections
- Touch Screen Control System with Self Diagnostics
- Compatible with any PUR glue in Candle or pellet form
- Bind Lithographic and Digital Prints
- Call or Click Enquire to Request an Official Quotation
Read MoreLess
Description
Demonstration Video
Specifications
Alliance Package Included
Ancillaries
The Rigo Megabind 420 PUR single-clamp perfect binder offers high-quality production perfect binding with semi-autonomous operation. Push button simplicity for on-demand production of soft back books. Designed to help commercial and digital printers to bring in-house, highly profitable, short to medium-run, on-demand binding. Capable of handling sewn sections, single sheets and folded sections to extend its capabilities in a professional environment. The Megabind 420 PUR also features an automatic air-suction cover feeder with inline manually adjusted scoring, a large Omron colour touch screen, job programming and a compact design.
All Rigo PUR models come with the patented closed PUR System making it extremely simple to use with virtually zero make ready or clean down. The Megabind 420 PUR it is the perfect binder of choice for today’s digital printer looking to bind difficult or demanding materials with ease.
Ridiculously simple to use thanks to an intuitive OMRON touch screen controller. Virtually all functions including the glue length, clamping time, glue temperature & book position are all controlled from the OMRON touch screen. The adjustable glue length and book block positioning give the operator greater control and prove to be extremely useful functions. The latter allows easy binding of different sized book blocks to covers.
The Megabind 420 PUR is a powerful binder. Capable of up to 450 cycles per hour. Larger spine lengths up to 420mm and thicker spines up to 50mm. A fully adjustable (0-3mm) and tiltable milling & notching blade ensures perfect spine preparation. Especially suited to customers binding folded sections as the adjustable milling can remove the folded edge cleanly without the need to pre-guillotine. The unique Closed PUR System ensures perfect glue application whilst retaining a closed loop once the book passes. This unique system prevents glue build up and blockages in the pipework and removes the need for lengthy clean down or make ready. The PUR application nozzle also applies a perfect 7mm bead of glue along the spine edge, perfect for spine/hinge cover application. Whilst the powerful nipping station merges the spine with the cover to form a perfect finish.
Perfectly suited to short & medium run on-demand applications of A3, A4 or A5 finished softback books.
Why Rigo?
Rigo, based in Hungary, was established in 1990. Headquartered in Budapest with two separate production sites owned by the company. The production is carried out in modern factories with one housing the main assembly whilst the other houses the CNC Laser Cutters and CNC Edge Bending Machinery.
A continuous growth in sales is driven by their dedication to continuous market orientated R&D innovation. In tandem with the high quality of their manufactured products. A computerised production management system was first introduced in 1995. Since then the systems have been continually developed and reached ISO9001 certification in 1998. All the machines and equipment produced by RIGO are CE Certified.
5 Reasons to Buy a Rigo Megabind 420 PUR
- Semi-automated operation with Air Suction Cover Feeder & Inline Scoring
- Ease of use thanks to OMRON Touch Screen Controller
- Binds up to 420 books per hour
- Adjustable glue application length and book block positioning (in relation to the cover)
- Binds larger formats up to 420mm lengths and up to 50mm in thickness
Typical Applications – Rigo Megabind 420 PUR
- On-demand perfect binding
- Perfect binding digital prints
- Binding of difficult papers or media
- Full colour brochures
- Soft back books
- Instruction manuals
- Training manuals
- Maximum Book Size – 420mm (spine length) x 340mm
- Minimum Book Size – 80mm (spine length) x 80mm
- Maximum Cover Size – 420mm (spine length) x 700mm
- Minimum Cover Size – 80 (spine length) x 220mm
- Binding Thickness – 1.0mm to 50mm
- Cover Thickness – 80 to 300gsm
- Glue Warm Up Time – 20-25 Minutes (Depending on ambient temperature)
- Glue Warm Up Time from Standby Mode – 5 Minutes
- Glue Temperature Range – 100 to 200 Degrees Celsius
- Volume of Glue Tank – 3kgs
- Cycle Speed – 450 Cycles Per Hour
- Adjustment of binding time range – 1 to 99 seconds
- Production Speed – Up to 420 Books Per Hour
- Adjustable length regulation of the glue application – glue cut off
- Adjustment of PUR glue volume via PUR pump
- 4 PUR heating zones – all adjustable
- Milling & Notching – Depth Adjustable High Speed Milling Unit (0-3mm) with Extraction
- Operation Modes – Soft Cover (Perfect Bind), Padding
- Spine Glue Application – PUR
- Side Glue Application – PUR
- Standard Features – Touch Screen Controller
- Dimensions (L x W x H) – 2,420 x 1,030 x 1,190mm
- Weight – 600kgs
- Power Requirements – Single or 3 Phase Selectable (20A Single Phase 230V)
Introducing our unique Alliance Package. Our support does not cease once we make the sale or agree on a deal. At AfterPrint Ltd we are unique; our aim is to develop long-term business relationships that ensure you return to buy again when the time comes.
To ensure we are offering the most comprehensive package all of our Digital Finishing Solutions come complete with our unique Alliance Service Package. This package ensures your new purchase is taken care of correctly from day 1 and throughout your ownership of the product, to do this we include:
Delivery
- A Pre-Delivery Inspection is conducted on every machine prior to shipment
- A site survey will be conducted prior to shipping to ensure the delivery goes smoothly
- Specialist instrument logistics companies with freight insurance are used for delivery
- All deliveries are completed with Tail-Lift equipped vehicles & a minimum two-person team
- Customers are offered suitable timed delivery slots with a 2 Hour delivery window
Installation
- Our Installation Team will arrive at an agreed time to complete the installation (Normally on the same day as the delivery unless otherwise specified)
- The installation team will complete a thorough check of all processes and operations of the machine against the PDI checklist
- If the machine has been split into smaller components for delivery, the installation team will re-build the machine onsite
- Standard installation is ground floor with direct access, splitting the machine and re-building will not incur extra charges
- Installations required on upper floors will require lift access or extra charges will be incurred. All charges will be made clear and agreed upon before the installation date.
Training
- Training will be conducted by our trained and certified Specialist Training Team
- Training includes Best Working Practices for Safe Operation, General Operation, Binding Styles & Glue Up Keep
- All trained operatives will be issued with an official training certificate from our Certified Trainers (Certificates are created and posted within 7-10 days of training completion)
- Training is completed in small groups of up to three people maximum
- Training is normally completed on the same day as the installation
12 Month Manufacturer Warranty
- Manufacturer Warranty on all parts from the date of installation
- All Manufacturer warranties do not include labour, travel or identifying of parts (See Service Section)
12 Month Alliance Service Benefits
- 20% Discount on All Parts (Discount will be taken from Standard UK Sales Price of each Part)
- Direct Technical Team Access on the first phone call to discuss the fault (this will speed up any part requirements and offer a solution if possible that the operator can implement)
- Guaranteed next day appointment for an engineer to be onsite (Technical team will allocate during the initial phone conversation and confirm)
- Technical Team will identify if parts could be needed to resolve the issue, parts will be dispatched the same day so the engineer can meet parts on-site and perform the repair
- Parts will only be requested for payment once the parts are fitted and the machine is operational (All parts will be paid on account)
- 3 Month Warranty on all parts we fit (Manufacturer standard warranty is 30 days)
- No Call-Out Charges for Emergency Calls
- No Travel Charges for Emergency Calls
- No Labour Charges (Includes all-time on-site under normal contract conditions)
- 2 Preventative Maintenance visits per annum
- Call out priority given to customers on an agreement (Contracts will take precedence over an Ad-Hoc call out)
- Unlimited Emergency Call Outs – Within reason, Excludes intentional damage
- Free Technical Advice on how to set up machinery or complete certain tasks
Related Products
Have an enquiry on one of our products?
If you have an enquiry please fill out the form below: